Person in a lab setting wearing gloves and handling equipment.

The Fundamentals of Optical Lens Design

At the core of every optical device is the lens. Its design directly determines what you see, how clearly you see it, and how comfortably you can work. From material selection to precision shaping and advanced coatings, each component plays a role in image quality, light transmission, and overall performance. This page breaks down the key elements of lens technology to help you better understand how optics are engineered for clarity, accuracy, and consistency in real-world use.

Biconcave lens diagram
 

Optical Lens

A lens manipulates light through refraction, either concentrating or dispersing it. Unlike a prism that refracts without focusing, a lens concentrates light to create an image. Typically crafted from glass or plastic, lenses can also be fashioned from liquids, mimicking the focusing mechanism of the human eye. Glass lenses are meticulously shaped through grinding and polishing. In contrast, plastic lenses are formed by molding.

Simple Lens

Simple lenses use a single lens to refract light and is divided into eight types based on the curvature of their two optical surfaces. Converging (convex) lenses concentrate parallel rays of light, while diverging (concave) cause the rays of light to spread out.

Converging

converging lens

Diverging

diverging lens

Achromatic Lens

Achromatic lenses offer exceptional off-axis performance and are engineered to maintain a consistent focal length irrespective of aperture and operating wavelength. Typically produced as doublets or triplets, they provide superior color correction within the visible wavelength range. Their application is prominent in fields demanding precise analytical observation, such as microscopes and medical instruments.

doublet and triplet achromatic diagram
  • spherical lens

    Spherical Lens

    A spherical lens features a curved surface with a spherical shape. Initially categorized as convex or concave, it is further divided into Plano, double, and meniscus lenses within these groups.

  • aspherical lens

    Aspherical Lens

    Unlike spherical lenses, the aspherical lens utilizes a non-spherical curved surface. Its design aims to minimize spherical aberration, reducing the need for multiple lenses while achieving a distortion-free image.

  • plano convex and concave

    Cylindrical Lens

    A cylindrical lens selectively focuses or magnifies light along a single axis, making it ideal for one-dimensional light manipulation applications.

 

Prisms

Prisms refract light to reflect (reflective prism), disperse (dispersive prism), or split (beam splitter) light. Prisms are usually made of glass, but any material can be used as long as the material is transparent and suitable to the designed wavelength. Common materials include glass, plastic and fluorite.

Prisms are designed with different surface angles depending on the application field. ILLUCO produces prisms with excellent surface precision and appearance quality based on 20 years' accumulated know-how and technology.

Basalm

Canada balsam is a resin obtained from canadian balsam tree. It has transparent pale yellow color and strong viscosity. Due to its high optical quality and similar refractive index to crown, this is commonly used for making adhesives for lenses and slides of microscope. In the prism, it is used as an adhesive to bond calcite cut diagonally at 68 degrees when making Nicole Prism, which is used to generate and analyze planar polarization.

Prism icon
Prism Refraction Angle Left/Right Reversal Upside Down 
Right Angle Prism 90
Penta Prism 90

Half Penta Prism 45

Dove Prism 0
Schmidt Prism 45
Amici Roof Prism 45
Wedge Prism Individual

Porro Prism 180
Roof Penta Prism 90
3CCD Prism RGB Separation

 

 Technical Specifications Type
Dimensions Customized
Thickness Customized
Angular Deviation Customized
Surface Accuracy 1/2λ ~ 1/20λ
Surface Quality 40-20 ~ 0-0
Materials BK7, ZnSe, CCaF2, MgF2, SF10...

 

 

Precision-Engineered Mirrors

Mirrors play a crucial role in optics by reflecting light within specific wavelength ranges, finding applications across various industries like telescopes, lasers, cameras, and fields such as life sciences, astronomy, instrumentation, semiconductors, and solar technology.

ILLUCO specializes in crafting optical mirrors using diverse coating techniques. These mirrors are tailored to reflect either a broad spectrum of wavelengths or specific ranges, precisely catering to the requirements of each application.

Diagram of the principle of mirror reflection

Dielectric Mirror Dielectric Coating, various coating options 
Metallic Mirror Coating AI, Au, Ag, Cu, Cr, Ni
Cold Mirror NIR & IR transmission, VIS reflection
Hot Mirror NIR & IR reflection, VIS transmission
Concave Mirror Enlarged Image
Convex Mirror Reduced Image
Dental Mirror Dental Imaging Product

 

Technical Specification  
Surface Quality 40-20 ~ 0-0
Clear Aperature 95~100%
Coating Specification Customized
Coating Material MgF2, AL2O3, Ti3O5, SiO2, Al, HfO2, Ta2O5, Au, Ag, Cr, Ni, etc.


  •  

    Filters

    An optical filter is designed to control light by selectively transmitting specific wavelengths (colors) while limiting others. Depending on its function, a filter may allow only longer wavelengths to pass (longpass), shorter wavelengths (shortpass), or a defined range in between (bandpass).

    These filters play a critical role across optical systems (cameras, clinical devices, scientific instruments) by isolating the exact light needed for accurate visualization and analysis. They are especially essential in applications like fluorescence imaging and spectroscopy, where precise wavelength control directly impacts performance.

    ILLUCO offers a wide range of optical filters, from standard color glass to advanced narrow bandpass filters with durable, high-performance coatings, engineered for consistency and reliability.

    Visible Wavelength Spectrum Diagram
  • R Filter Infra Red Cut/Pass
    UV Filter Ultra Violet Cut/Pass
    Visible Filter Visible ray Cut/Pass
    Band Pass Filter Defined spectrum cut, rest pass
    Notch Filter Defined spectrum cut, rest pass
    Color Glass Filter Using the material's inherent transmission and absorption characteristics
    Polarization Filter Polarized light in a specific state pass, rest cut

     

    Technical Specification  Type
    Surface Quality 40-20 ~ 0-0
    Clear Aperature 95~100%
    Coating Specification Customized
    Coating Material MgF2, AL2O3, Ti3O5, SiO2, Al, HfO2,Ta2O5, Au, Ag, Cr, Ni, etc
Prism Refraction Angle Left/Right Reversal Upside Down 
Right Angle Prism 90
Penta Prism 90

Half Penta Prism 45

Dove Prism 0
Schmidt Prism 45
Amici Roof Prism 45
Wedge Prism Individual

Porro Prism 180
Roof Penta Prism 90
3CCD Prism RGB Separation

 

 Technical Specifications Type
Dimensions Customized
Thickness Customized
Angular Deviation Customized
Surface Accuracy 1/2λ ~ 1/20λ
Surface Quality 40-20 ~ 0-0
Materials BK7, ZnSe, CCaF2, MgF2, SF10...

 

 

Precision-Engineered Mirrors

Mirrors play a crucial role in optics by reflecting light within specific wavelength ranges, finding applications across various industries like telescopes, lasers, cameras, and fields such as life sciences, astronomy, instrumentation, semiconductors, and solar technology.

ILLUCO specializes in crafting optical mirrors using diverse coating techniques. These mirrors are tailored to reflect either a broad spectrum of wavelengths or specific ranges, precisely catering to the requirements of each application.

Diagram of the principle of mirror reflection

Dielectric Mirror Dielectric Coating, various coating options 
Metallic Mirror Coating AI, Au, Ag, Cu, Cr, Ni
Cold Mirror NIR & IR transmission, VIS reflection
Hot Mirror NIR & IR reflection, VIS transmission
Concave Mirror Enlarged Image
Convex Mirror Reduced Image
Dental Mirror Dental Imaging Product

 

Technical Specification  
Surface Quality 40-20 ~ 0-0
Clear Aperature 95~100%
Coating Specification Customized
Coating Material MgF2, AL2O3, Ti3O5, SiO2, Al, HfO2, Ta2O5, Au, Ag, Cr, Ni, etc.


 

Advanced Optical Coatings

  • Optical coatings play a pivotal role in enhancing the performance of optical components. They reflect, guide, or filter light, minimize unwanted reflections, and safeguard the lens surfaces.

    At ILLUCO, an array of coatings is crafted, ranging from fundamental anti-reflection coatings, which diminish surface reflections commonly found in glasses and photographic lenses, to sophisticated high reflector coatings that enable mirrors to reflect over 99% of incident light. Additionally, more intricate optical coatings, like dichroic thin films, exhibit high reflectivity within specific wavelength ranges while ensuring anti-reflection in others.

  • Graph showing reflectance percentage against wavelength in millimeters on a white background
 Ion Beam Sputtering Coating (IBS Coating)
Broadband AR Coating (BBAR)
Anti-Fog Coating
Laser Coatings

 

Technical Specification Type 
Surface Quality 40-20 ~ 0-0
Clear Aperature 95~100%
Design diagram of how prisms work for ILLUCO eyepieces
 

Optical Design

Parameters include surface radius, distance to next surface, material type and selective tilt and center removal, as well as surface profile types (spherical, aspherical, hologram, diffraction, etc.). Further it is a computationally intensive process in modeling how a lens affects the light passing through it. Thus, optical design requires technical skills made through professional skills and rich experience. ILLUCO has the professionalism in designing optical components. And based on our expertise, we analyzes customer requests to provide the most efficient and optimized solutions.